Saturday, April 9, 2016

Pressure Washer Pump Repair

pressure washer pump repair

Pressure washers are a sight to behold when removing dirt in your home, car or commercial space that seemed to be permanent fixtures in them that are impossible to remove. They are as useful as they are amazing with results.

They are also very effective, easily taking care of work that would otherwise have been difficult, back-breaking, tedious, long or simply impossible to do.

However, the high pressures involved as well as the duration they’re used and locations they are transported, coupled with the sensitivity of their parts, makes some parts relatively delicate and even prone to a degree of damage.

Individually they may not seem to be a big deal, but like a sore finger ruining your attention and day, even a small broken part on a pressure washer can render the whole contraption useless.

As such, being familiar with its parts beforehand is important in diagnosing, preventing or preempting problems down the road. You don't need to be an expert, inasmuch as you don't need to have an engineering degree to know how to flip a switch to turn on the lights, but knowing how to use your pressure washer goes a long way to proper handling, and save you a lot of cost and grief down the road. And in this piece, we will focus on considerations when they need repair, particularly your machine's pump.

Pressure Washer Pump Repair

While it is advisable that engine and pump repairs be done by professional technicians in official service centers, it would behoove you to also have a good grip on the details of how these machines work and be armed with good knowledge as to the particular issues involved.

This is especially acute when it come to pump issues because almost equally as the engine, the pump is a workhorse that is crucial to the overall performance and durability of your washer.

Below are resources to address this directly, starting with a quick overview and then follow it with videos you can use as inspiration or direct guide when dealing with your own machine, and after that, the general context for them.

Preparing for Your Pressure Washer Pump Repair

best gas pressure washer

Trying to fix a damaged washer or pump can be far more cost effective than throwing them away and buying a new one. But you must first examine the following reference points.

Irreparable?

Entry-level washers with wobble pumps cannot be replaced, and in this sad case, it is better to purchase a new machine with an axial cam or better yet, a Triplex system for future-proofing your machine, because the latter two are replaceable.

Compatibility

Washer parts are not interchangeable. While some models are related or have parts taken from other designs or a common manufacturer (like the way many cleaners use a Honda engine), you must make sure the replacement pump you’re buying fits your machine. Obtaining the part numbers or the specific machine model and its numbers are key, and should be readily handy when you search for a replacement.

Matching

Your replacement pumps must match for their pressure rating (PSI) as well as gallons per minute (GPM) rating of your machine. Having non-matching replacements may work temporarily but will prevent the optimal operation of your washer or only cause an imbalance in operation that can have longer-term damage.

Measure

Don’t just rely on model numbers, measure them yourself to ensure that the model or part you’re purchasing isn’t a new variation of an old model that hadn’t been updated in the official documentation.

With these in the ready, you may now proceed to order supplies and view how others have done it in similar situations in the videos below.

Videos

Sometimes, the best way to describe a process is not to describe it, but to show. Below are pressure washer pump repair videos that show the various ways others have approached the issue pertaining to their machines, and that can help you apply towards your own, so it may help you either do the repair yourself (if you have the background or inclination), or to have an educated view of the process before you send it out to be serviced by a technician.

General Information About Pressure Washer Pumps

It is important to note that parts do not operate on their own and operate alongside-- or in conjunction with-- other key parts of a system.

Pressure washer replacement pumps usually come in two types:

  1. Drive Shaft Piston Pumps.
    1. Wobble Plate. These are entry-level mechanisms that use a wobble plate connected to the drive shaft to push and pull pistons that create suction and then pushes the water out. [ Video ]
    2. Axial Cam. This is a mid-level pump that provides stronger output than the Wobble Plate pumps, but not too much as to cost more or as much as the Triplex plunger types. [ Video ]
  2. Crankshaft Driven Plunger Pumps.
    1. Triplex Plunger. This is the choice for commercial and professional, heavy-duty machines that have PSI ratings above 3000 because while it is more expensive, it also allows for much higher pressures and maintain durability without a need for maintenance over very long periods of time. They are very efficient and run cooler while offering smooth flow over the entire revolution of the crankshaft. Their life span is dependent mostly on their owner’s ability to maintain them instead of degradation over time, particularly when the initial cost of purchase is offset by efficient operation requiring less maintenance overall but also have parts that are easier to replace. They use a crankshaft with connecting rods like you’d see in a car, to drive pistons to suck and then push out water with each stroke. [ Video ]

The Proverbial Ounce of Prevention Being Worth More than a Pound of Cure

pressure washer

While being prudent in your selection, having a good maintenance routine and knowing your machine enough so as not to abuse it-- many cleaning machines for the home aren’t meant to be used for many hours, for example, and some plastic parts fail more easily in the process-- it is important to keep tabs on parts availability and find the common points of failure for your particular model and brand.

Finding the nearest service centers, and checking on them to ensure they can actually serve your particular brand and model can mean the difference between an orderly repair regimen and a desperate hellish experience as many can attest who have undergone the horror of finding out the suggested service centers cannot serve them.

Beyond Pumps: Pressure Washer Parts

Instead of just focusing on a pressure washer replacement pump alone, it is better to also have a good grasp of the context and related parts that make up the power washer as a whole-- electric pressure washers, gas, or otherwise-- from which the pump plays a crucial role.

There are common parts of pressure washers that are important to know so you can effectively compare various makes and models, as well as for knowing what parts are more prone to damage or replacement.

  • Inlet. This is where water enters the system via the inlet hose and valve as a water supply. They must be tight enough to prevent air from entering the system, and can be a cause for problems pertaining to low-pressure output.
  • Intake filter. These items prevent dirt from entering the pump and damaging it. They are usually clear and easy to inspect and is key for long-term functionality
  • Regulator valve. These control the force and flow of the water entering the pump
  • Power Pump. These are components that involve various subcomponents like an inlet and outlet valve that work together to pass and pressurize water. While pumps are among the least causes for pressure machine problems, they play a very important role in controlling the output, as evidenced by the various sections here on detailing pressure washer replacement pump topics.
  • Outlet valve. When pressurized water is activated, it comes out of the outlet valve. These are usually strong and sturdy in themselves but can have failure points where they connect to the hose.
  • Outlet hose. Where pressurized water exits to the gun and nozzle upon the user pulling the trigger and pressurized water leaves the pump and discharges from the machine. Due to high pressures involved, this can be a source of broken operation, particularly those for home use that utilize low-grade plastic, or that do not have strong reinforcements.
  • Gun. This is the control mechanism that the user presses or pulls to activate the pressurized water to exit the system, and it comes out from the pump to the hose and onto the gun. This can be a common point of failure because the point when highly pressurized water is blocked or released happens here, as well as being the contact point for users.
  • Nozzle. While the pressurized water is controlled and discharges from the gun, all of it passes through the nozzle which can concentrate that output and allow the pressurized water to finally exit the system in a very controlled fashion regulated by the nozzle as well as various tip attachments that in turn control the type of force (PSI) and water volume (GPM). Wider nozzle enables lesser pressure and larger water spreads coming out of the nozzle while narrow settings concentrate more pressure on a smaller space that multiplies its force and can be extremely effective in removing difficult dirt but can also cause injury or damage on many soft surfaces or where paint is involved.While guns and nozzles are the most common parts that get damaged, they are relatively easy to replace and are widely available.
  • Unloader valve. Even when the pressure washer is not ejecting water because the user hasn’t pressed the trigger to activate it, the system does not come to rest until it is switched off and is still trying to force pressure out. This adds a fair amount of strain to the system since there is water buildup that is unable to exit the system. As such, this pressure can also damage the machine if left over long periods. The unloader valve solves this problem by redirecting water from the pump during these times when water isn’t exiting the nozzle, and diverts the water through an unloader hose and recycled through the power pump again.
  • Seals and O-rings. These seemingly insignificant elements are important because they help keep the structural integrity of the system from their unassuming roles, usually keeping the valves, inlets and outlets air-tight; and keeping foreign elements from entering-- and damaging-- the system.
  • Supply tanks and reservoirs. These include ensuring oil levels are in the right amounts and correct positions while water supply is filled. Damage to soap receptacles may not cause the machine to halt, but some parts like these can cause issues to escalate to a level that requires repair or worse. This is why such seemingly minor work like ensuring there is enough water from the source and parts are kept lubricated go a long way towards unobstructed performance.

Conclusion

As with many things in life, preparation and information are keys to a maximal use of your equipment, particularly expensive ones like pressure washer replacement pumps.

pressure washer pump repair

Armed with this information along with even a cursory check of standard documentation, as well as with keeping abreast of discussions online and off about your particular machine and its use, you can examine your machine and know how to take care of them better, how to handle them with more precision, and be prepared for common pitfalls and points of failure beforehand.

That way, when going for pressure washer pump repair, you can also check local sources for parts or find them online so that if disaster ever struck and the parts are relatively easy to replace without needing a trip to the service center, you can reduce downtime and mitigate the grief involved in awaiting the arrival of your parts, or having to return them because they weren’t the correct ones.

Product Images Sourced From Amazon.com.

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